Azulejo workshop [HANDMADE]

Azulejos are everywhere in Portugal. Walls of churches, monasteries, train stations and palaces often portray historic or religious scenes, on the outside and on the inside. They serve as street signs, name plates or house numbers. Shops and ordinary houses are also decorated as tiles additionally protect against damp, heat and noise.

The word Azulejo comes from the Arabic word az-zulayi, which means polished stone. The use of glazed tiles started in Egypt. Although Portugal was occupied by the Moors tiles were introduced from Spain in the 15th century. King Manual I admired the Alhambra in Granada and decided to have his palace in Sintra decorated with ceramic tiles. The first imported tiles didn’t portray human figures in accordance to Islamic law. Gradually Portuguese painters changed from ornamental decoration to animal and human figures. The dominant colours were blue, yellow, green and white. Influenced by porcelain of the Ming Dynasty painters changed to blue and white in the 17th century. No other European country produced as many tiles for such a variety of purposes and in so many different designs as Portugal. Mass production started in the late 17th and early 18th centuries because of a greater internal demand and due to orders from Portuguese colonies.

In total there were three factories in Porto and two in Vila Nova de Gaia. The Massarelos porcelain factory was founded in 1766 in Porto and was the oldest one. The factory was first located in the Rua da Restauração but a fire destroyed it completely in 1920. Therefore the production moved to an associated unit for stoneware near the bridge D. Maria Pia in the parish of Bonfim. Massarelos was specialised in relief tiles. The factory closed with its bankruptcy declared in 1980. The remains of two kilns still exist and can be visited in the Av. de Paiva Couceiro. Devezas, founded 1865 in Vila Nova de Gaia, was one of the largest but also most important producer for architectural decorative ceramics. The former factory building is currently a ruin but the City Council has plans to turn the site into a museum and a car park.

In general all designs can be categorised into: concentric, 4 dots, rotation or features of a pattern. The tiles are either flat, feature a relief or the edges bevelled. The most common dimensions are 10 cm x 10 cm, but also 14 cm x 14 cm and 15 cm x 15 cm were produced. In order to preserve this very important cultural heritage Alba Plaza and Marisa Ferreira launched the project Os Azulejos do Porto. Since 2016 they have been working on a digital archive with photos of tiles found in Porto and Vila Nova de Gaia. But they also organise workshops to teach everyone the art of painting a Portuguese azulejo.

The general working steps to create a tile are:
  1. Collecting clay & sieving
  2. Tile moulding
  3. Glazing
  4. Painting, and
  5. Burning.
During the workshop I attended we could paint freehand or use a stencil from an existing tile in Porto. I selected a design used for house 341 in the Rua João das Regras.


The original design is red and blue but I decided to customise the centre part with green, yellow and blue. As Alba made the stencils with Adobe Illustrator I could design my azulejo first on the computer.


The tiles we used were already glazed with glass forming minerals. Pigments, e.g. supplied by R2W, were mixed with water. The more water is used, the lighter is the colour. When painting the tile the water was quickly absorbed by the glazing and the pigments were deposited as layer. Brush strokes like in watercolour or oil painting are not really possible.


Thereafter the pigments needed for my design were applied in four layers. 

1st layer

2nd layer

3rd layer
 

4th layer

I decided to carefully carve a small detail into the pigment layer. I chose the perhaps most Portuguese word: SAUDADE. Thereafter, Marisa and Alba burned our tiles in their kiln and shipped them to us by mail.